Additional Standard Power Connector
on PS/2 25, 30, 30-286, 55


WARNING: This is neither a joke nor is it intended for Beginners or Wanna-Bees.
All Tips given and all the described modifications are 'On Own Risk'
The Maintainer will give no warranty of any kind !

Read the entire article first, before you begin !

The Problem: The above mentioned PS/2-models (MCA and ISA) do not have a standard power-supply plug to connect standard harddisks, disk-drives or streamers to.

The Solution: Follow the instructions below and install one !


You need:
  • a soldering iron (a good one - not one for plumbers !)
  • a multimeter with VDC and Ohms-range
  • a sharp knife or cutter
  • a standard power-connector (4 pins - maybe cut from a wrecked power supply)
  • some insulation tape (hi-quality - not that lousy supermarket stuff)
  • alternatively:
    4 selfcutting wire-adaptors - like used to install additional equipment in cars
    (from autoparts supplier)
  • some self-confidence (like always)

It is a good idea to leave the cables on the power connector as long as possible to make it fit on any device to be installed in a PS/2.

The power connector(s) looks like this from the frontside:
(I still love ASCII-graphics !)


             /------------\
             | o  o  o  o |
             +--++--------+
                ++       
               ^  ^  ^  ^
     12VDC ----+  |  |  +---- 5VDC
    (orange       |  |        (red
     cable)     GND  GND     cable)
             (black cables)     

    
  [Fig. 1a: Standard Power Connector]

12VDC-cable may either be orange or yellow


          ++-------++-------++
          |+-------++-------+|
          ++ ##  ##  ##  ## ++
           | ##  ##  ##  ## |
           +----------------+

             ^   ^    ^   ^
    12VDC ---+   |    |   +--- 5VDC
   (orange       |    |        (red
    cable)      GND  GND      cable)
             (black cables)


[Fig. 1b: 3.5"-Disk-Drive Power Connector]

12VDC-cable may either be orange or yellow
Now unplug your PS/2 from everything (especially from mains power !) and open it. Remove disk-drive(s), harddisk and -cabling (if any). Remove the support-bracket and the vertical bus riser-card.

Model 25s need a different procedure to be taken apart. Please consult your manual.

Pull out the two plugs from the power supply to the systemboard.

Hint: This is a good occasion to use a harder brush and a vacuum-cleaner and free the inside of the systemunit and the power-supply from dust. This will give better air flow-through and enhance the systems life-time.

The connectors looks like this:

    wt bk or bl bk bk       bk bk yw rd rd rd
    |  |  |  |  |  |        |  |  |  |  |  |
    |  |  |  |  |  |        |  |  |  |  |  |
   1| 2| 3| 4| 5| 6|       1| 2| 3| 4| 5| 6|
  +------------------+    +------------------+
  |        P3        |    |        P4        |
  |                  |    |                  |
  |          #       |    | #                |
  +----------#-------+    +-#----------------+

             Î              Î
             +--------------+---- Key/Marker 

             wt = white    Power Good
             bk = black    GND
             or = orange   +12VDC
             bl = blue     -12VDC
             yw = yellow   - 5VDC
             rd = red      + 5VDC

[Fig. 2: PS/2 Mod. 25, 30 and 55 power supply plugs]
What to do:

Methode 1 - the solder solution

  • remove insulation at the 4 cables from the power connector for about 6 to 8 mm
  • use a sharp knife or cutter and cut around into the insulation of orange cable at P3-3
    Cut only the insulation - not the entire cable !
    Distance to the white connector: about 2.5 cm (1 Inch)
    Cut around the insulation again 3 mm away from the first cut
    Cut between in the lenght of the cable (Care for your fingers !)
    and remove the piece of insulation between
  • repeat the same at the black cable at P3-6, the black cable at P4-1 and the red cable at P4-6.
  • wrap the end of the orange (or yellow) +12V-cable from the standard connector around the open cable at P3-3 and solder it.
    Wrap the black cables from the power connector around the open cables at P3-6 and P4-1 and solder them too.
    Now wrap the red +5V-cable from the power connector to the open cable at P4-6 and solder it too.
  • Use insulation tape to prevent short-circuits
  • Check the new +12V / +5V lines for continuity
  • Plug back the power cord into the power supply, switch it on and check the voltages between GND and +12VDC resp. GND and +5VDC with a multimeter

    If everything looks fine:

  • Switch off, remove power cord and re-assemble everything, install new harddrive or whatever you want

Method 2 - the non-soldering solution

  • plug a self-cutting cable adapter over the orange +12VDC-cable at P3-3
    Insert the orange (or yellow) +12V-cable from the power connector into the cable-adapter
    Use a larger plier to press the connecting knife blade of the adapter into the two cables
    Flip over the protection lid on the adapter
  • Repeat the previous step with the black cables of the power connector and cables P3-6 and P4-1
  • Repeat the procedure with the red +5V-cable and cable P4-6
  • Check the new +12V / +5V lines for continuity
  • Plug back the power cord into the power supply, switch it on and check the voltages between GND and +12VDC resp. GND and +5VDC with a multimeter

    If everything looks fine:

  • Switch off, remove power cord and re-assemble everything, install new harddrive or whatever you want

Warnings and recommendations:
  • The maximum power drawn from this power connector is below 1 Ampere for 5VDC and 12VDC
    However: if you removed the original harddisk and installed a modern-type harddisk (even with an additional SCSI-controller) the whole thing will do fine.
  • Remind, that the power-supplies aren't that powerful at all.
    Maximum power on Mod. 30 and 55 power-supplies is:
    • +12V 1.80 Amp
    • + 5V 9.00 Amp
    • - 5V 0.11 Amp
    • -12V 0.30 Amp
    Which is a total of 70.75 Watts
Feel free to report experiences.

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© 1997 by Peter H. Wendt / pw-software production